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Pontiac Perfection Part 2
Restoring the 1969-'72 Pontiac dash pad Part 2
To Go to Part One of "Restoring the 1969-'72 Pontiac dash pad", Click Here
To Go to Part Three of "Restoring the 1969-'72 Pontiac dash pad", Click Here

FLIPPING THE SWITCH

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Removing the headlight switch is best demonstrated in plain sight. Trying to show this under the dash would be virtually impossible, so after it was removed the photo was taken. Like the radio, the headlight switch is secured to the dash with a threaded ring removed from the front. But to get the switch out, you must first remove the pull handle. Here's the trick.

Reach under the dash and feel around the switch. Do not unplug any wires, it's not necessary. There is a little button on the flat metal side of the switch that must be depressed while slowly pulling the arm out. It might take a few tries, but the button is the key. Depress and pull gently until the shaft disengages and comes free.
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This is an early '70 GTO made in 1969. This stamp was found on the foam at the back lower corner of the pad under a side vent. It indicates the pad was made in 1969.
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The instrument cluster easily removes from the dash pad. I took the cluster apart and cleaned the faces of the gauges and polished the original lens with a fine polish. Wenol or Semichrome work well on clear plastic. At this time I also installed a quartz movement in the original Borg clock.

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Once all the ducting was removed it was washed and the inside areas scrubbed with a soft brush. Years of dust and stuff accumulate in these air passages and it only takes a few minutes to thoroughly clean them like new.
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Another date was stamped on the back of the printed circuit. This GTO was manufactured the third week of December '69 so this is the original part. To the left is the master plug-in rectangle for the wiring harness.

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The speedo cable fitting in the cluster was lubricated with Graphite powder as was the cable itself. This prevents any noise and keeps everything turning smoothly.
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At Just Dashes the restoration process is started by grinding away all the old vinyl. If necessary the pad will be cleaned down to the metal frame and completely built up again with new materials.

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A surface of thin material is now cut and glued to the pad. This provides a working base for the restoration.
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A layer of high-density closed-cell foam is glued to the base material and the hand shaping starts. The restoration of a large pad like this is labor intensive as you will see.
Click Here to return to Pontiac Perfection, Part One.
Click Here to go to Pontiac Perfection, Part Three.
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